[196 Pages Report] The Programmable Logic Controller Market size was estimated at USD 12.03 billion in 2023 and expected to reach USD 12.83 billion in 2024, at a CAGR 6.80% to reach USD 19.08 billion by 2030.
A PLC is a digital computer designed to automate industrial electromechanical processes, such as machinery control on factory assembly lines or light fixtures. PLCs are built to operate under complex industrial environments such as extreme temperatures and wet, dry, and/or dusty conditions. These programmable logic controllers may range from small modular types to large rack-mounted modular devices, mostly networked to other SCADA and PLC systems. PLCs play an important role in automation, forming part of a larger SCADA system. A PLC can be programmed based on the operational requirement of the process. The various industry’s rapid move toward automation has increased the adoption of the PLC worldwide. On the other hand, functional complexities associated with the PLC may create challenges for PLC adoption. The new advancements and extending applications of PLC in robotics are boosting its penetration in the market.
Type: Proliferating adoption of software providing the critical interface for design and configuration
The hardware incorporates the physical components of PLCs, such as CPU, power supplies, I/O modules, and communication modules. Hardware is crucial for the functionality of PLC systems as they form the backbone of industrial control operations. Selection is often dependent on the scale of operations. Larger industrial applications may require high-performance CPUs and extensive I/O modules, whereas more straightforward automation tasks might only necessitate basic modules. Services related to PLCs encompass installation, maintenance, training, and consultancy services. This segment ensures that PLC systems are optimally installed, maintained, and utilized, contributing to operational efficiency and safety. The demand for services varies based on the expertise of the in-house team. Organizations with specialized automation engineers may need fewer external services, whereas smaller entities or those new to PLCs may require comprehensive service packages. The software includes programming, configuration, and simulation tools for PLCs. This software is essential for the design, implementation, and operation of automation projects, and it plays a significant role in deciding the functionality and flexibility of PLC systems. The choice of software often depends on the complexity of the automation project and the hardware used. Projects requiring intricate control logic or significant customization may benefit from more sophisticated software suites.
End-User Industry: High usage of programmable logic controllers by energy and utilities sector
The automotive industry extensively utilizes PLCs for assembly lines, painting, welding robots, and quality control. High precision, reliability, and adaptability to new models are crucial. PLCs in the chemical and petrochemical sector are pivotal for process control, safety systems, and environmental monitoring. Attributes such as resistance to harsh chemicals and the ability to function in explosive atmospheres are valued. The energy and utilities sector relies on PLCs to monitor and control distribution networks, renewable energy sources, and grid management. Durability and compliance with industry standards, including IEC 61131, are essential. Hygiene, speed, and consistency are the priorities for food and beverage manufacturing PLC applications. PLCs control conveyors, mixers, and packaging machinery. PLCs are essential for drilling operations, pipeline monitoring, and offshore outlets in the oil and gas industry. Requirements include robustness, safety, and remote operation capabilities. Emerson, ABB, and Siemens are significant providers. Pharmaceutical manufacturing demands PLCs for process control, ensuring consistent product quality and adherence to regulations. Key features include data logging, cleanability, and compliance with good manufacturing practice (GMP) standards. PLCs in the pulp and paper industry control machinery, process control systems, and quality monitoring. The key requirement is the ability to handle high-speed processes and harsh environments. PLCs play a critical role in the automation of treatment processes, monitoring, and control systems in water and wastewater plants. Essential features include robustness, handling various input/output signals, and compliance with environmental regulations.
Regional Insights
Americas showcases the advanced landscape for the PLC market with the major industries incorporating automation technologies, particularly in the United States. Industry 4.0 trends have been witnessed across the United States, China, the European Union (EU), India, and other rapidly growing countries, which has accelerated the adoption of PLC. In Asia-Pacific, countries such as China, India, South Korea, Japan, and Malaysia have developed as major industrial manufacturing hubs, creating penetration potential for the PLC market. The political unrest in the EMEA due to the Russia-Ukraine conflict resulted in supply chain disruptions and product shortages. On the other hand, the new investment for the industrial sectors, such as the automotive and energy sector in the EMEA region, showcases the potential landscape for PLC market growth.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Programmable Logic Controller Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Programmable Logic Controller Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Programmable Logic Controller Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advanced Micro Controls, Inc., Anaheim Automation, Inc., Beckhoff Automation Group, Crouzet, Delta Electronics, Inc., Eaton Corporation PLC, Emerson Electric Co., Fuji Electric Co., Ltd., Graco Inc., Hitachi, Ltd., Honeywell International Inc., IDEC Corporation, Infineon Technologies AG, Intel Corporation, Keyence Corporation, Mitsubishi Electric Corporation, Murata Manufacturing Co., Ltd., OMRON Corporation, Opto 22, Panasonic Corporation, Renesas Electronics Corporation, Robert Bosch GmbH, Rockwell Automation, Inc., Schneider Electric SE, Siemens AG, STMicroelectronics International N.V., Toshiba Corporation, Unitronics (1989) (R”G) Ltd., UpKeep Technologies, Inc., and Yokogawa Electric Corporation.
Market Segmentation & Coverage
This research report categorizes the Programmable Logic Controller Market to forecast the revenues and analyze trends in each of the following sub-markets:
- Type
- Hardware
- Services
- Software
- Size
- Large
- Medium
- Micro PLC
- Nano PLC
- Very Large
- Architecture
- Compact PLC
- Modular PLC
- Form
- Rack Mounted Type
- Single-Box Type
- Power Supply
- PLC with SMPS (230 VAC)
- PLC without SMPS (24 VDC)
- End-User Industry
- Automotive
- Chemical & Petrochemical
- Energy & Utilities
- Food & Beverage
- Oil & Gas
- Pharmaceuticals
- Pulp & Paper
- Water & Wastewater Treatment
- Region
- Americas
- Argentina
- Brazil
- Canada
- Mexico
- United States
- California
- Florida
- Illinois
- New York
- Ohio
- Pennsylvania
- Texas
- Asia-Pacific
- Australia
- China
- India
- Indonesia
- Japan
- Malaysia
- Philippines
- Singapore
- South Korea
- Taiwan
- Thailand
- Vietnam
- Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom
- Americas
The report offers valuable insights on the following aspects:
- Market Penetration: It presents comprehensive information on the market provided by key players.
- Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
- Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
- Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
- Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
The report addresses key questions such as:
- What is the market size and forecast of the Programmable Logic Controller Market?
- Which products, segments, applications, and areas should one consider investing in over the forecast period in the Programmable Logic Controller Market?
- What are the technology trends and regulatory frameworks in the Programmable Logic Controller Market?
- What is the market share of the leading vendors in the Programmable Logic Controller Market?
- Which modes and strategic moves are suitable for entering the Programmable Logic Controller Market?
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